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The core: VARISORT COMPACT
High-resolution sensors, which can be combined in any way, and state-of the-art signal evaluation technologies guarantee high detection accuracy and an evaluation of up to 500,000 parts per second.
Dedusting
A counterflow classifier system reliably separates dust and fine particles from the ground material.
Material handling
Standard vacuum conveying units with a central vacuum station ensure smooth material transport via the dedusting system to the VARISORT COMPACT. Extraction can be from bins, silos, big bags or even octabins.
Central control
The conveyor technology and sorting are centrally connected via a control unit. The integrated automatic start and stop function ensures the highest possible operating convenience.
Platform
The structural platform is designed for rapid commissioning of the plant. All the necessary parts, such as material conveying, dedusting, and sorting, are factory-installed and thus ready for use in the shortest possible time.
Our solution for your production
Challenges in the purchase of regrind
The plastics processing industry has to face
constantly growing demands:
- Rising raw material prices
- Lack of material availability
- Continuously decreasing material quality
- Foreign bodies, foreign colors and foreign
plastics in the material - Complicated supply chains
- Increased delivery times
Our solution
With our innovative concept for material presorting, we
help you to produce independently, profitably and highly efficiently. Your advantages:
- High quality and pure material
- Economic production
- Protection against damage to downstream equipment
Your needs for plastics processing
Material efficiency
The elimination of dust particles and foreign bodies in the input material prevents machine damage and ensures safe process operations.
Process reliability
Ensuring the highest quality of end products prevents potential brand damage and expensive recalls.
Quality assurance
A first-class quality level of the material to be processed is the be-all and end-all for risk-free further processing in the drying or blending process.
PRE-SORT VCM
Technical data PRE-SORT VCM
| Working width [mm] 1024 (divided into two tracks) |
| Throughput up to [max. kg/h] 1000 |
| Power [max. KVA] 14 |
| Protection class IP54 |
| Dimensions 5.900 x 2.350 x 3.270 mm (L x W x H) |
| Suitable products Plastic regrind |
| Suitable grain sizes [mm] 6 – 15 |
| Temperature range +5° C to +40° C |
| Compressed air consumption 0,5 – 3 m³/min |
Available options
| Bigbag Single Emptying Station Stable steel construction with lifting frame for big bags with a maximum of 2,000 kg |
| Bigbag Double Emptying Station Stable steel construction with lifting frame for big bags with a maximum of 2,000 kg with automatic switching function for continuous operation |
| Bigbag Filling Station Stable steel construction including a rotary flap and fill level sensor for two big bags and continuous operation |
| Material Conveying Device Conveying device for use at the filling station |
Software: VISUDESK
Software: VISUDESK
With the VISUDESK visualization software, process data can be easily and clearly displayed on all Sesotec devices. Based on this data, you can derive targeted measures to increase efficiency and effectiveness on the one hand and minimize downtime on the other. The OPC UA-based machine communication model is implemented both on the devices and on a server, thus enabling both stationary and mobile access to the application.
Sensor flexibility
- Control of the sorting process
- Optimization of the sorting plant
- Predictive maintenance
- Reduction of downtime
- Fact-based decisions
Dashboard
Device states
Sensor states
Air consumption
486 l/min
Temperature
26.00 °C
Connection state
Ready
Air pressure VB1
Production
Error-free production
MAIN
Utilisation
Throughput
3 t/h
Operating hours
Total
267:02:47
(dd:hh:mm)
Current
00:03:20
(dd:hh:mm)
Dashboard visualization of process data, valve data, evaluation data and material data
