PRE-SORT
At AMIS, you will find reliable and user-friendly new machines for various applications. See for yourself the quality of our single-shaft shredders, cutting mills, secondary mills, fine mills and briquetting presses. You will find systems for other areas of application in our ‘Other machines’ section.
Multi-sensor sorting system with pre- and post-sorting on a mobile, compact platform
In order to be able to sustainably produce and reliably process with foreign material, product purity in the process is the first step. With our mobile multi-sensor sorting platform PRE-SORT, plastics processors have the quality of their regrind in their own hands.
The compact complete system efficiently and reliably detects and separates plastic types, colors, and metals from regrinds of various qualities – fully automated and according to the requirements of the production line. If required, also possible in 24/7 operation.
The core: VARISORT COMPACT
High-resolution sensors, which can be combined in any way, and state-of the-art signal evaluation technologies guarantee high detection accuracy and an evaluation of up to 500,000 parts per second.
Dedusting
A counterflow classifier system reliably separates dust and fine particles from the ground material.
Material handling
Standard vacuum conveying units with a central vacuum station ensure smooth material transport via the dedusting system to the VARISORT COMPACT. Extraction can be from bins, silos, big bags or even octabins.
Central control
The conveyor technology and sorting are centrally connected via a control unit. The integrated automatic start and stop function ensures the highest possible operating convenience.
Platform
The structural platform is designed for rapid commissioning of the plant. All the necessary parts, such as material conveying, dedusting, and sorting, are factory-installed and thus ready for use in the shortest possible time.
Our solution for your production
Challenges in the purchase of regrind
The plastics processing industry has to face
constantly growing demands:
- Rising raw material prices
- Lack of material availability
- Continuously decreasing material quality
- Foreign bodies, foreign colors and foreign plastics in the material
- Complicated supply chains
- Increased delivery times
Our solution
With our innovative concept for material presorting, we
help you to produce independently, profitably and highly efficiently. Your advantages:
- High quality and pure material
- Economic production
- Protection against damage to downstream equipment
Your needs for plastics processing
Material efficiency
The elimination of dust particles and foreign bodies in the input material prevents machine damage and ensures safe process operations.
Process reliability
Ensuring the highest quality of end products prevents potential brand damage and expensive recalls.
Quality assurance
A first-class quality level of the material to be processed is the be-all and end-all for risk-free further processing in the drying or blending process.
PRE-SORT VCM
Data & Options
Technical data PRE-SORT VCM
Working width [mm]
1024 (divided into two tracks)
Throughput up to [max. kg/h]
1000
Power [max. KVA]
14
Protection class
IP54
Suitable products
Plastic, regrind
Suitable grain sizes [mm]
6 – 15
Temperature range
+5° C bis +40° C
Dimensions
5.900 x 2.350 x 3.270 mm (L x B x H)
Compressed air consumption
0,5 – 3 m³/min
Available options
Bigbag Single Emptying Station
Stable steel construction with lifting frame for big bags with a maximum of 2,000 kg
Bigbag Filling Station
Stable steel construction including a rotary flap and fill level sensor for two big bags and continuous operation
Bigbag Double Emptying Station
Stable steel construction with lifting frame for big bags with a maximum of 2,000 kg with automatic switching function for continuous operation
Material Conveying Device
Conveying device for use at the filling station
Software: VISUDESK
Material efficiency
With the VISUDESK visualization software, process data can be easily and clearly displayed on all Sesotec devices. Based on this data, you can derive targeted measures to increase efficiency and effectiveness on the one hand and minimize downtime on the other. The OPC UA-based machine communication model is implemented both on the devices and on a server, thus enabling both stationary and mobile access to the application.
Sensor flexibility
- Control of the sorting process
- Optimization of the sorting plant
- Predictive maintenance
- Reduction of downtime
- Fact-based decisions
Dashboard
Device states
- Server
- SesoDesk
- State
Sensor states
- Colour
- Metal
- NIR
Air consumption
486 l/min
Temperature
26.00 °C
Connection state
Ready
Air pressure VB1
Production
Error-free production
MAIN
Utilisation
Throughput 3 t/h
Operating hours
Total
267:02:47
(dd:hh:mm)
Current
00:03:20
(dd:hh:mm)
Dashboard visualization of process data, valve data, evaluation data and material data